Sunday, January 13, 2019

Bead roller dies... Print them!

So what if you need a unique die profile that you will only use once? Why not print them!


Today I designed and printed some custom bead roller dies that I will need to fab my tailgate on my F100. It only took numerous tries to both design the right profile, but also to get the print settings right to make a part strong enough to shape metal. Plus, it forces me to learn something new, which is generally a good thing, as long as it's something I want to learn or so my bosses have told me. For me, I will only need those dies once, so it was a better deal to buy an inexpensive 3d printer and get some free software that it would be to have a custom set of dies made. Plus I can make another set relatively quickly if needed to include any new shapes.


The profile shows v11 on it. That is the 11th version (after I started keeping track). I had a profile gauge that I was using, but it could not get tight inside radius accurately, so I ended using the tried and true method of creating a cardboard template and then making the digital version to print.

The small circle was the 4th or 5th try to get the inner profile correct for my bead roller shafts.






The two profiles are to create the body side profile on my truck to extend on to the tailgate I have envisioned.

I used the Creality Ender 3D pro with Hatchbox white PLA to print my dies.